Flux Core Welding Thin Sheet Metal

Although flux cored welding is more forgiving of dirty metal than mig welding it s still a good idea to clean.

Flux core welding thin sheet metal.

For sheet metal i use ine welding wire and it is just as good as their flux cored wire if you want you can grab one here. How do i weld with arc welder between a thin and thick sheet. When welding vertical down begin at the top of a joint and weld down weaving slightly side to side. 1 16 i will be welding on the low 1 setting with the wire speed set to 7.

Forget the larger 1 8 inch tungsten electrode and use a smaller one. I found a useful video on youtube that illustrates the flux core welding of galvanized steel. Don t attempt to weld thin materials like sheet metal with flux cored wires which put more heat into the base metal. The video is about five and a half minutes long.

To weld sheet metal with solid wires use electrode positive ep or reverse polarity. Try going for a wire of 023 inches when welding sheet metal. The demonstrator doesn t believe a mig process solid wire and shielding gas can weld galvanized where as plenty of us do. Revolution of flux core before 1950 the common welding use for thin metals was shielded metal arc welding smaw in the mid 1950s the development for flux core welding was achieved.

Tig welding sheet metal. I use the method flux core to weld thin metals as the cabinets and steel wardrobes are made from thin metals. Youtube flux core welding video. While wire feed welding sheet metal go for short bursts of welding instead of a going on a long bead.

For thin metal where burn through is a concern keep the electrode wire on the leading edge of the weld puddle. Short bursts or tacks will help. It is essential that you are already familiar with working with metal such as cutting it and are aware of the safety measures associated with this type of work.